Installation diagram of the both-ends film vision inspection
Film & Appearance Inspection

Soft-Pack Both-Ends Film Vision Inspection (WYTLDT5000)

Both-ends film vision inspection with 3 high-speed scanning cameras, line-shaped laser source and LED illumination that detects loose, wrinkled, bubbled or missing film and wrapping paper on pack top, bottom and sides, with seal-label and tax-stamp inspection.

Specifications

Cameras
3 high-speed scanning cameras
Light source
Line-shaped laser source plus LED illumination
Inspection coverage
Pack top, bottom and sides; seal label; tax stamp

Overview

Loose or wrinkled film at both ends of soft packs has long been a difficult quality problem for cigarette manufacturers. There are two main causes: static electricity in the material that disrupts film feeding, and worn or misadjusted machine parts that cause irregular film folding; abnormal channel iron temperatures can also cause loose or wrinkled film at the ends and sides. At high machine speeds, operators can hardly detect and control end loose-pack defects, and defective packs frequently reach the market, damaging product reputation.
Based on the characteristics of end film loose-pack defects, we developed, with independent intellectual property, a both-ends film vision inspection device using image processing technology. Equipped with3 high-speed scanning cameras, a line-shaped laser source and LED illumination, it effectively performs online quality control of soft-pack film loose-pack defects, helping cigarette factories resolve quality problems online with significant practical value.

Main Inspection Capabilities

The system inspects and rejects the following defect types online.
Loose, wrinkled, bubbled or missing film on the pack top
Loose, wrinkled, bubbled or missing film on the pack bottom
Loose, wrinkled or bubbled wrapping paper on the pack top
Loose, wrinkled or bubbled wrapping paper on the pack bottom
Loose, wrinkled, bubbled or missing film on the pack sides
Presence, skew, exposed edges and lifted corners of the seal label
Tax-stamp inspection
Send an inquiry with your machine model and the end-film defects you see on your line, and our engineers will propose the matching inspection configuration.

Continue exploring

More online inspection systems

Browse more soft-pack, carton, material and auxiliary-process inspection systems by target, station and integration.

Color-film quality inspection installation position diagram
Film & Appearance Inspection

Soft-Pack Color-Film Quality Inspection (WYTCM1010)

Color-film quality inspection with 2 high-speed color cameras and LED illumination that detects and rejects color-film misalignment, skew, missing film and bottom label paper defects online, safeguarding the packaging aesthetics and anti-counterfeiting performance of color-film cigarettes.

View product
Wheel-5 appearance inspection process flow diagram
Film & Appearance Inspection

Soft-Pack Wheel-5 Appearance Quality Inspection (WYTWLJC5100)

Wheel-5 appearance vision inspection with 2 high-speed color cameras installed at the post-wheel-5 channel, detecting cardboard displacement, wrinkles, folding and missing aluminum foil paper at above 800 packs per minute with a reject rate of at least 99.99 percent.

View product