Film & Appearance Inspection
Soft-Pack Wheel-5 Appearance Quality Inspection (WYTWLJC5100)
Wheel-5 appearance vision inspection with 2 high-speed color cameras installed at the post-wheel-5 channel, detecting cardboard displacement, wrinkles, folding and missing aluminum foil paper at above 800 packs per minute with a reject rate of at least 99.99 percent.
Specifications
- Cameras
- 2 high-speed color cameras at the post-wheel-5 channel
- Camera speed
- above 800 packs per minute
- Rejection speed
- above 800 packs per minute
- Reject rate
- at least 99.99 percent
- False reject rate
- no more than 0.01 percent
- Target machines
- G.D X1/X2 and similar packaging machines
Overview
Appearance defects on soft packs have long been a difficult quality problem for cigarette manufacturers. There are two main causes: material issues that disrupt cardboard feeding, and worn or misadjusted machine parts that cause irregular cardboard folding. At high machine speeds, operators can hardly observe these defects, and defective packs frequently reach the market, damaging product reputation.
The wheel-5 detection devices currently installed on G.D X1/X2 and similar packaging machines cannot effectively solve problems such as cardboard displacement, folding and damage, due to limitations in algorithms and image processing technology.
Based on the defect types occurring at wheel 5, we developed the wheel-5 appearance vision inspection:2 high-speed color cameras with LED illumination installed at the post-wheel-5 channel, using mature high-speed image processing technology and advanced software algorithms to comprehensively detect cardboard defects and reject defective packs online, achieving online quality control of soft-pack wheel-5 cardboard.
Main Inspection Capabilities
The system accurately detects and rejects the following wheel-5 defects.
Cardboard displacement and wrinkles
Folded or missing cardboard
Wrinkled or folded aluminum foil paper
Missing aluminum foil paper
Software and Data Features
The system provides production-grade counting, statistics and traceability.
Reject signal on detected defects with counted shift rejection and a reject rate of at least 99.99 percent
False detection and reject rate of no more than 0.01 percent
Camera speed above 800 packs per minute and rejection speed above 800 packs per minute
Real-time vision sensor display
Total inspected-pack and rejected-pack count displays
Rejected-pack defect classification statistics
Rejected-pack image storage and query
Inspection data statistics and collection
Request a quote or the full datasheet for your configuration - send an inquiry with your packaging machine model and product format, and our engineers will propose the matching inspection setup.
